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Tool Lifecycle Management for Manufacturing.

Make tooling visible. Predict failures. Maximize utilization. Most plants run tooling on toolroom logs and spreadsheets, so tools go missing, break without warning, and get over-purchased. Our platform makes every tool visible and predicts failures before they stop the line, without replacing your ERP or MES.

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What the platform does

Every tool, every plant, one source of truth.

Unified Tool Registry

  • One master database of tool specs, suppliers, and expected life.
  • Machine compatibility mapped for every tool.
  • Works with messy, fragmented data from day one.

Real-Time Traceability

  • Location, ownership, and condition of every tool, live.
  • Digitized issue and return replaces paper toolroom workflows.
  • Less misplacement, less loss, faster processing.

Predictive Maintenance

  • Tools at risk flagged before they fail on the line.
  • Predictive scheduling cuts emergency repairs.
  • Top failure modes surfaced with preventive actions.

Utilization Analytics

  • Bottlenecks identified by line, shift, product, and machine.
  • Utilization heatmaps and downtime attribution dashboards.
  • Smarter spare-parts planning and higher throughput.

Calibration & Compliance

  • Automated calibration reminders with full audit trails.
  • Untracked regrinds and calibration no longer cause quality issues.
  • Lower defect rates, audit-ready records.

Start with a Visibility Sprint

Bottlenecks identified, dashboards live, and the value quantified in weeks, then scale to a full multi-plant program when the numbers prove out.

Outcomes

What plants see when tooling is visible

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Less downtime

Predictive maintenance and tool availability stop line stoppages before they start.

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Lower tooling costs

Utilization insight ends over-purchasing and wasted capital tied up in spare tools.

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Tool visibility

Every tool's location, condition, and compliance status, known at all times.

How we roll it out

From spreadsheets to prediction.

1

Capture

Pull tool data out of toolroom logs, spreadsheets, and disconnected systems.

2

Standardize

Build the unified registry: specs, suppliers, life expectancy, machine compatibility.

3

Track & Analyze

Live traceability and utilization dashboards across lines, shifts, and plants.

4

Predict

AI models flag failure risk and optimize maintenance before tools stop the line.

Contact Us

Let's make your tooling visible.

Tell us how your plant tracks tools today, and we'll show you what 99% visibility would change on your line.

Head Office

Gurugram, India

7th Floor, AIHP Skyline,
Plot 97A, Sector 32,
Gurugram, Haryana 122001

Global Presence

4 offices worldwide

India, London, New York, Dubai
info@daaslabs.ai